Considering a custom power supply?

Please contact us, we would like the opportunity to quote you a custom built power supply to meet your budget and needs.

About our Custom Power Supply Capabilities

DSC Power Solutions was started as a custom power supply design house with the objective of designing, developing and manufacturing custom power supplies, custom military power supplies, custom industrial power supplies and custom aerospace power supplies for aviation, commercial, industrial, and military original equipment manufacturers (OEMs). Our business mission is to offer small to medium sized OEMs a cost effective option for custom power supplies or semi-custom power supplies by a reducing the NRE typically high design charges associated with custom built power supplies. In addition to reduced NRE charges, we want to minimize the Minimum Order Quantity (MOQ) to reduce the production quantity the OEM was required to order for their custom built power supply.

We welcome build to specification or build to print requests and gladly offer our assistance in defining and developing a power supply specification to match your particular needs. Our design approach will take into account the priority of your electrical or mechanical requirements including the system interaction of the application for which the power supply will be used.

 Our standard methodology to power supply development is based upon six essential criteria:

1.  Power Supply Design Objectives: Review supply specification to define the specific criteria of the requirement and its application.

2.  Electrical Design Approach: Determine topology to best meet the electrical objectives of the specification in conjunction with maximizing the designs’ efficiency, reliability and manufacturability including consideration of cost ramifications for quantity production runs.

3.  Mechanical Design Approach: Establishing the mechanical packaging that maximizes effective heat dissipation, provides secure PCB component placement and stability, allows for functional air flow, secure connection points, and a well-designed mechanical housing or enclosure as required.

4.  Mechanical Assembly Concept: Manufacturability will depend upon the complexity and density of the unit, however, ease of assembly is crucial to eliminating potential or unintended quality problems during the production process.

5. Thermal Management: Design to maximize thermal dissipation of the principal heat generating components to safeguard from operating in their maximum specified temperature range.

6. Design Verification & Testing:  We perform tests on all new and modified circuit designs to validate that the power supply meets or exceed performance criteria and electrical specifications.

Lastly, all products go through Acceptance Test Procedure (ATP) to verify the power supply is in compliance with the product specifications. Each product has a 24 burn-in to screen for infant component mortality then on to final test to complete the verification process.

Our power supply design engineering staff has an extensive history of power supply design, system engineering, project management, and manufacturing expertise to ensure all products are made to meet or exceed product specifications and operating expectations. All products are manufactured under a strict quality control system to assure our power supplies will operate reliably throughout the operational life of your product.